A bolt
should be fitted in every hole, and tightened correctly and evenly. Nuts and bolts should be of the correct size and material,
and damaged bolts should not be used. Improvised arrangements using G-cramps. or similar devices must not be allowed for
flange connections. Care should be taken to protect manifolds from mechanical damage.
Reducers and spoolpieces should be made of suitable material compatible with the cargo, and comply with relevant industry
standards.
Fig:Modern Chemical tanker cargo manifold
Whenever it is intended to use manifold reducers or spoolpieces made of a material other than steel, their use should
be agreed by the ship and terminal. When long reducers or spoolpieces are used the resulting length must be properly
supported to avoid exerting excessive cantilever force.
Every manifold end should have a removable blank flange, made of steel or other approved material. Before removing a blank
flange, a check should be made to ensure that the section of pipeline between the last valve and the blank does not contain
cargo, possibly under pressure. Precautions must be taken to prevent any spillage.
Permanent means for the retention of any slight leakage at ship and shore connections must be provided. If leakage develops
from a deck pipeline, valve, hose or metal arm, all operations through that connection should be stopped and the situation
treated as an emergency until the cause has been identified and the defect remedied.
As a general rule, terminal hoses will be used for the connection between ship and shore. During connection, and when
connected, flexible hoses should be suspended by suitable equipment to ensure that they are not subjected to excessive bending
or liable to be crushed between the ship and the jetty.
As the tanker rises or falls as a result of tide or cargo operations, the hose
strings should be adjusted so as to avoid undue strain on the hoses themselves, the connections or the ship's manifold, and to
ensure that the radius of curvature of the hose remains within the limits recommended by the manufacturer.
If metal cargo arms (sometimes referred to as hard arms) are used, the installation arrangements will have taken account of
'tidal range, the freeboard of the largest and smallest tankers for which the berth was designed, minimum and maximum
distances that manifolds are set back from the deck edge, limited changes in horizontal position due to drift-off and ranging,
and maximum and minimum spacing when operating with other arms in the bank.
These limits should be thoroughly
understood by operators, and alarms for excessive range and drift regularly tested. If range or drift alarms are activated while
in service all cargo transfer operations should be stopped and remedial measures taken. Mechanical loading arms should be
supported in such a way that they do not put excessive force on the manifold.
Related Info:
Isolation of cargo tanks and piping systemsControlling the atmosphere in cargo tanks with nitrogen supplied from shore
Venting of cargo tanks safety procedure
Ship to ship transfer operationShip/ Shore safety checklist prior cargo operation
Following reference publications provide useful guidance and international regulations for carrying hazardous chemicals at sea.
- SOLAS (latest consolidated edition)
-
MARPOL – 73/78 (latest consolidated edition)
-
BCH / IBC Code
-
International Safety Guide for Oil Tankers and Terminals (ISGOTT)
-
Tanker Safety Guide (Chemicals)
-
Ship to Ship Transfer Guide (Petroleum)
-
Safety in Oil Tankers
-
Safety in Chemical Tankers
-
IMDG Code
-
Supplement to IMDG Code (Including MFAG and Ems)
-
SOPEP
-
Clean Seas Guide for Oil Tankers
-
FOSFA (for Oils, Seeds and Fats)
-
Prevention of Oil Spillage through Cargo Pumproom Sea Valves
-
CHRIS Guide (USCG)
-
Chemical Data Guide for Bulk Shipment by Water (Condensed Chris)
-
MSDS for particular cargo carried
-
Chemical Tank Cleaning Guide
Main Info pages!
Home page |||
Chemical hazards |||
Cargo planning & Stowage |||
Cargo loading
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Cargo documents
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Safe stability
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Cargo care
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Preparation for unloading
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Inert gas systems
|||Gas freeing
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Nitrogen handling
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Chemical handling Safe practice
|||Handling equipments
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Cargo & Ballast pumps
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Cargo tanks
|||Tank cleaning
|||Special cargoes
|||Spills emergencies
|||Fire protection
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